中空玻璃丁基胶涂布机是生产中空玻璃的核心设备之一，其作用是将丁基胶均匀涂布在玻璃铝隔条上，形成气密性良好的密封层。设备的制作流程涵盖设计、加工、装配、调试四大环节，每个环节的精度控制直接影响最终产品的性能。以下从技术维度详细解析其制作流程。

　　The butyl rubber coating machine for insulating glass is one of the core equipment for producing insulating glass. Its function is to evenly coat the butyl rubber on the glass aluminum spacer, forming a sealing layer with good air tightness. The manufacturing process of equipment covers four major stages: design, processing, assembly, and debugging. The precision control of each stage directly affects the performance of the final product. The following provides a detailed analysis of its production process from a technical perspective.

　　一、设计研发阶段

　　1、 Design and development stage

　　需求分析与参数确定

　　Requirement analysis and parameter determination

　　根据中空玻璃生产企业的需求，明确设备适用范围。例如，某设备制造商针对幕墙玻璃生产需求，将设备设计为可处理最大尺寸为3.3米×6米的玻璃。

　　According to the needs of insulating glass production enterprises, clarify the scope of equipment application. For example, a certain equipment manufacturer designed the equipment to handle glass with a maximum size of 3.3 meters by 6 meters for curtain wall glass production needs.

　　确定关键技术参数，包括涂布速度、胶量精度、铝条厚度适配范围等。

　　Determine key technical parameters, including coating speed, adhesive accuracy, aluminum strip thickness adaptation range, etc.

　　三维建模与结构优化

　　3D modeling and structural optimization

　　使用SolidWorks等软件进行整机三维建模，将设备划分为供胶系统、涂布系统、传动系统、控制系统四大模块。

　　Use software such as SolidWorks to perform 3D modeling of the entire machine, dividing the equipment into four major modules: adhesive supply system, coating system, transmission system, and control system.

　　对供胶泵进行流体力学仿真，优化泵体结构以减少胶料残留；对涂布辊筒进行模态分析，避免高速运转时产生振动。

　　Perform fluid dynamics simulation on the glue supply pump, optimize the pump body structure to reduce glue residue; Perform modal analysis on the coating roller to avoid vibration during high-speed operation.

　　电气控制系统开发

　　Development of electrical control system

　　采用PLC控制器，编写人机交互界面程序，实现涂布速度、胶量、温度等参数的数字化设定。

　　Using a PLC controller, write a human-computer interaction interface program to achieve digital settings of parameters such as coating speed, adhesive amount, and temperature.

　　集成红外传感器与编码器，构建闭环控制系统，确保涂布位置精度达±0.1毫米。

　　Integrate infrared sensors and encoders to build a closed-loop control system, ensuring coating position accuracy of ± 0.1 millimeters.

　　二、零部件加工阶段

　　2、 Parts processing stage

　　核心部件精密加工

　　Precision machining of core components

　　供胶泵体：选用不锈钢材料，通过五轴加工中心进行铣削、钻孔，关键孔系公差控制在H7级。

　　Supply pump body: Made of stainless steel material, milled and drilled through a five axis machining center, with key hole tolerances controlled at H7 level.

　　涂布辊筒：采用超精密车床加工，表面粗糙度达Ra0.4，后续进行硬质氧化处理，提升耐磨性。

　　Coating roller: processed by ultra precision lathe, with a surface roughness of Ra0.4, followed by hard oxidation treatment to improve wear resistance.

　　传动轴：经调质处理后，使用数控磨床进行外圆磨削，圆柱度控制在0.005毫米以内。

　　Drive shaft: After quenching and tempering treatment, use a CNC grinder for external cylindrical grinding, and control the cylindricity within 0.005 millimeters.

　　钣金件制作与表面处理

　　Sheet metal fabrication and surface treatment

　　框架采用Q235钢板，通过激光切割下料，折弯成型后进行焊接。

　　The frame is made of Q235 steel plate, which is cut by laser cutting, bent into shape, and welded.

　　防护罩使用SUS304不锈钢板，表面拉丝处理，提升设备耐腐蚀性。

　　The protective cover is made of SUS304 stainless steel plate, with a brushed surface treatment to enhance the corrosion resistance of the equipment.

　　外购件选型与检验

　　Selection and Inspection of Outsourced Parts

　　伺服电机、减速机、传感器等关键部件选用工业级产品，需通过盐雾试验、高低温循环试验等可靠性测试。

　　Industrial grade products are selected for key components such as servo motors, reducers, and sensors, and reliability tests such as salt spray tests and high and low temperature cycling tests are required.

　　三、整机装配阶段

　　3、 Whole machine assembly stage

　　预装配与尺寸校验

　　Pre assembly and dimension verification

　　在装配平台上进行部件预组装，使用激光跟踪仪检测关键安装面的平面度与垂直度。

　　Pre assemble components on the assembly platform and use a laser tracker to detect the flatness and perpendicularity of key installation surfaces.

　　对供胶管路进行压力测试，确保在2倍工作压力下无泄漏。

　　Perform pressure testing on the adhesive supply pipeline to ensure no leakage at twice the working pressure.

　　模块化装配工艺

　　Modular assembly process

　　传动系统装配：采用热装工艺将齿轮与轴配合，过盈量控制在0.02-0.04毫米。

　　Transmission system assembly: The gear is matched with the shaft using hot assembly technology, and the interference fit is controlled at 0.02-0.04 millimeters.

　　涂布系统装配：使用激光对中仪调整涂布辊筒与铝条输送带的平行度，误差≤0.05毫米。

　　Coating system assembly: Use a laser alignment device to adjust the parallelism between the coating roller and the aluminum strip conveyor belt, with an error of ≤ 0.05 millimeters.

　　电气接线与气路布置

　　Electrical wiring and gas circuit layout

　　电缆采用高柔性拖链电缆，走线槽内预留20%余量，避免运行中产生拉扯。

　　The cable adopts a highly flexible drag chain cable, with a 20% margin reserved in the cable tray to avoid pulling during operation.

　　气动元件安装防震接头，气路压力通过精密减压阀稳定在0.6MPa±0.02。

　　Pneumatic components are installed with shockproof joints, and the air pressure is stabilized at 0.6MPa ± 0.02 through a precision pressure reducing valve.

　　四、调试与验证阶段

　　4、 Debugging and Verification Phase

　　空载调试

　　No load debugging

　　手动模式检查各轴运动范围，验证限位开关有效性。

　　Check the range of motion of each axis in manual mode and verify the effectiveness of the limit switch.

　　自动模式运行72小时，记录电机温升、传动噪音等数据，确保设备稳定性。

　　Run in automatic mode for 72 hours, record data such as motor temperature rise and transmission noise to ensure equipment stability.

　　涂布工艺验证

　　Coating process validation

　　使用标准铝条进行试涂布，检测胶层厚度均匀性，要求CV值≤3%。

　　Use standard aluminum strips for trial coating, check the uniformity of the adhesive layer thickness, and require a CV value of ≤ 3%.

　　进行耐候性测试，将涂布样品置于85℃/85%RH环境中1000小时，观察胶层剥离强度变化。

　　Conduct weather resistance testing by placing the coated sample in an environment of 85 ℃/85% RH for 1000 hours and observing changes in the peel strength of the adhesive layer.

　　客户现场验收

　　Customer on-site acceptance

　　模拟实际生产节拍，连续运行3个班次，统计设备综合效率。

　　Simulate the actual production pace, run continuously for 3 shifts, and calculate the comprehensive efficiency of the equipment.

　　培训操作人员掌握设备维护、故障诊断、参数优化等技能。

　　Train operators to master skills such as equipment maintenance, fault diagnosis, and parameter optimization.

　　五、质量管控体系

　　5、 Quality control system

　　过程检验

　　Process inspection

　　关键工序设置质量控制点，如供胶泵装配后需进行流量标定。

　　Set quality control points for key processes, such as flow calibration after the assembly of the glue pump.

　　使用三坐标测量机对机架进行全尺寸检测，出具检测报告。

　　Use a coordinate measuring machine to conduct full-scale inspection of the rack and issue an inspection report.

　　成品检测

　　Finished product testing

　　依据标准进行安全检测，包括急停响应时间、防护罩强度等。

　　Conduct safety inspections according to standards, including emergency stop response time, protective cover strength, etc.

　　进行涂布质量抽检，使用X射线荧光光谱仪检测胶层元素分布。

　　Conduct coating quality sampling and use X-ray fluorescence spectrometer to detect the distribution of adhesive layer elements.

　　中空玻璃丁基胶涂布机的制作流程是机械、电气、材料、控制等多学科技术的集成应用。通过模块化设计、精密加工、严格装配、多维调试，设备可实现高效、稳定的丁基胶涂布作业。随着智能制造技术的发展，未来的涂布机将集成机器视觉与AI算法，实现胶型缺陷的在线识别与自动修正，进一步推动中空玻璃生产线的智能化升级。

　　The production process of the butyl rubber coating machine for insulating glass involves the integrated application of multidisciplinary technologies such as mechanical, electrical, material, and control. Through modular design, precision machining, strict assembly, and multidimensional debugging, the equipment can achieve efficient and stable butyl rubber coating operations. With the development of intelligent manufacturing technology, future coating machines will integrate machine vision and AI algorithms to achieve online recognition and automatic correction of adhesive defects, further promoting the intelligent upgrading of insulated glass production lines.

　　本文由中空玻璃丁基胶涂布机友情奉献.更多有关的知识请点击:我们将会对您提出的疑问进行详细的解答，欢迎您登录网站留言.

　　This article is a friendly contribution from glass coating machine equipment For more information, please click: We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message